Elios 3 Enhances Safety and Precision in Salt Mine Stockpile Measurements
At a salt mine in Germany, mining engineers have turned to the Elios 3 drone equipped with LiDAR technology to improve the accuracy and safety of their stockpile measurements. This innovative approach has transformed the way they calculate volumes, making the process more efficient and less risky.
Key Advantages at a Glance
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Speed Previously, calculating the volume of salt stockpiles was a time-consuming task that required surveyors to climb large piles. With the Elios 3, they can now remain safely on the ground, flying the drone through the area to generate accurate 3D models quickly and efficiently. |
Accuracy The 3D models created by the Elios 3 offer greater precision compared to traditional manual methods. This leads to more reliable data for inventory management and planning. |
Safety By eliminating the need for surveyors to climb dangerous salt cones, the Elios 3 significantly reduces the risk of accidents related to working at heights, keeping personnel safer during data collection. |
Introduction
Volume calculations are a routine but critical part of operations in the mining and aggregates industry. These calculations help track material levels, plan backfilling, and ensure efficient resource management. However, traditional methods often involve manual work that is slow, inaccurate, and potentially hazardous.
Surveyors typically climb large stockpiles or use handheld sensors to estimate volumes. While these methods have been used for years, they are not always reliable and can lead to inefficiencies and safety risks. The need for a better solution has become increasingly clear as mines seek to improve both productivity and worker safety.
Customer Needs
A salt mine in Germany faced these challenges daily. Their surveying team had to manually measure stockpiles every month, which involved climbing tall salt cones and using CAD software to estimate volumes. This process was not only physically demanding but also prone to errors.
They needed a faster, safer, and more accurate method to maintain an up-to-date inventory of salt in storage chambers. After learning about the Elios 3 from Flyability, they decided to test it as a potential solution to their long-standing issues.
Solution
The Elios 3 is a compact, indoor drone equipped with a LiDAR sensor and powered by Flyability’s SLAM engine, FlyAware. It creates real-time 3D maps, allowing users to capture detailed data without entering hazardous areas.
The mine's engineers tested the Elios 3 to see if it could replace their manual processes. They wanted to reduce the time spent on data collection, improve accuracy, and eliminate the physical strain and risks associated with climbing salt cones.
Results
The test was a resounding success. The Elios 3 provided high-quality 3D models of the salt stockpiles, enabling precise volume calculations. Surveyors found the drone easy to operate, even for those with no prior experience.
Here’s what the team reported:
- Speed: Data collection was significantly faster than manual methods.
- Accuracy: The 3D models offered much higher precision than previous techniques.
- Safety: No climbing was required, reducing the risk of injury.
- Stability & Ease of Use: The drone was user-friendly and stable, making it accessible to new operators.
One engineer shared, “I didn't have any experience flying drones before, but the system was very intuitive. I was able to collect data within a day, and the results were impressive.â€
Conclusion
The surveying department at the salt mine is now considering adopting the Elios 3 for all their volume calculations. This shift would save time, improve data quality, and enhance safety across their operations.
Beyond stockpile measurements, the Elios 3 also has the potential to revolutionize how the mine is mapped. Currently, their plans are limited to 2D, but with the Elios 3, they can create detailed 3D maps of the entire facility—improving overall situational awareness and operational efficiency.
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