Nitrogen Complete System for furnace Heating Treatment

    Model NO.: TY100-95
    Condition: New
    Certification: ISO, CE
    Product Name: Nitrogen Generator
    Type: Psa
    Dew Point: -40 Degree
    Carbon Molecular Sieve: Cms-240
    Pressure: 1-6 Bars
    Color: as Required
    Trademark: True Gas
    Transport Package: Wooden Case Packing
    Specification: CE ISO
    Origin: China
    HS Code: 8419609090
    Model NO.: TY100-95
    Condition: New
    Certification: ISO, CE
    Product Name: Nitrogen Generator
    Type: Psa
    Dew Point: -40 Degree
    Carbon Molecular Sieve: Cms-240
    Pressure: 1-6 Bars
    Color: as Required
    Trademark: True Gas
    Transport Package: Wooden Case Packing
    Specification: CE ISO
    Origin: China
    HS Code: 8419609090

    Nitrogen complete system for furance heating treatment
     

    1.PSA is a kind of advanced gas separation technology, It in today's world of the gas supply has irreplaceable.


    About Adsorbent 

     

    Adsorbent is a PSA central part of nitrogen making equipment. Generally, PSA nitrogen making the equipment selection is carbon molecular sieve, It traps the oxygen in air, carbon dioxide, water, but the nitrogen can't be adsorption.

     

    Pressure Swing Adsorption Principle 

     

    In the case of adsorption equilibrium, Any kind of absorbent adsorption in the same gas, gas pressure is higher, the greater the amount of the absorbent suck; Conversely, the lower the pressure, the adsorption quantity of the greater the amount the smaller suck. 



    Nitrogen Complete System for furnace Heating Treatment



     

     

    As mentioned above, in the air pressure increases, molecular sieve adsorption of carbon oxygen, carbon dioxide and water. When the pressure to the atmospheric pressure, Carbon molecular sieve to oxygen, carbon dioxide and water adsorption capacity is very small

     

    PSA equipment is mainly composed of A and B two molecular sieve adsorption tower with carbon and control systems. When compressed air (pressure is commonly 0.8 Mpa) from next to first through A tower, Oxygen, carbon dioxide and water be carbon by molecular sieve adsorption, but the nitrogen is through out from the top. When A molecular sieve adsorption tower saturated and then it switch to B tower above of adsorption process and at the same time A tower to regenerate A molecular sieve. The so-called renewable, Adsorption tower is the atmosphere to vent to quickly reduce pressure to atmospheric pressure, make the molecular sieve adsorption of oxygen, carbon dioxide and water in from molecular sieve to release.

     
    2. Compressed air clarification system

    Compressed air pass through 9 grade filters,then pass through cooling type dryer.let the compressed air cooling,let the vapour in the air condensation into water,along with dust,oil drain out the machine.It's better to put the cooling dryer in the compressed room.

    After the cooling dryer is the filters,there are two group filters,one is 7 grade main pipeline filters,another is 5 grade high quality oil removing filter.7 grade main pipeline filter precision is 1um,filter out 1um and larger solid state and liquid particle,vestigital oil content 1ppm w/w.5 grade high quality oil removing filter filtrate precision 0.01um,remove 0.01um and larger solid state and liquid particle, 99.9999+% oil,the rest oil content 0.001 ppm w/w. Compressed air quality can reach 1 class according to ISO8573.1. Such clean and dry compressed air can inlet active carbon filter,air buffer tank then inlet nitrogen generator part,after PSA device make out the nitrogen purity ≥99%.

     
    3. Pressure Swing Adsorption Nitrogen making system
    Pressure swing adsorption (PSA) is an advanced gas separate technique,it is widely used in gas supply field in the world.
    3 .1  Adsorbing material
    Adsorbing material is the center part of PSA nitrogen generator,Normally use the the Carbon Molecular Sieve,it can adsorb the oxygen,CO2,water in the air,but can't adsorb the nitrogen..
    3.2  PSA principal 
    Because O2 and N2 these two gas molecule have diffusion rate difference on the molecule sieve surface,O2 smaller diameter can diffuse faster,most of them inlet micropore of CMS,the large diameter N2 diffuse slowly,less of them can inlet ,use this adsorption difference come true O2 and N2 separate.

    Nitrogen Complete System for furnace Heating Treatment

    Normal purity N2 generator main parts.

     

    Description Type Quantity Remarks
    PSA adsorption tower Professional design

    2 pieces

    /10kg

    Jiangyin Shuangqiu
    CMS MSC-3KT-172 1320kg Japan Takeda/Wutian
    Vortex airflow Professional design 2 pieces Technical Carbotech from Germany
    Self complement compact device Professional design 2sets Jiangyin Tongyue
    single unit processing part / 1 set SMC-Japan
    Sample pressure reduce valve / 1 piece SMC-Japan
    Direct current 24V power / 1 set Taiwan-Mingwei

     
    Pneumatic valves

    DN80 5 pieces Burkert Germany,approve
    DN40 4 pieces
    DN15 1 pieces
    Magnetic valve 4V210-24V 10 pieces Taiwan Airtac
    Metal flow meter LZZ-40 1 piece Changzhou Shuanghuan
    Control system TPC7062K 1set (color touch screen )Kunlun Tongtai
    Muffler TY-300X 1 set Jiangyin Tongyue
    Pipe valve system bprofessional produce 1 set Jiangyin Tongyue
    PLC controller S7-200 1 set Siemens Germany
    Nitrogen analyzer P860-3N 1 set Shanghai Changai

     

    serial number Patent No. Patent No.( Accept No.) patent families
    1 PSA highly efficient starting device Patent No.:ZL 2010 2 0139342.9 utility model
    2 Automatic control system of nitrogen generator with frequency conversion Patent No.:ZL 2012 2 0408277.4 utility model
    3 Exhaust gas recycling and utilization device Patent No.:ZL 2013 2 0867590.9 utility model
    4 Automatic control device for nitrogen purity Patent No.:ZL 2013 2 0867632.9 utility model
    5 PSA constant pressure constant regeneration system Patent No.:ZL 2010 2 0139343.3 utility model
    6 PSA cyclone umbrella type honeycomb air flow diffusion device Patent No.:ZL 2013 2 0139344.8 utility model
    7 PSA low decibel silencer Patent No.:ZL 2013 209 39345.2 utility model
    8 Top gathering fountain type gas collecting device Patent No.:ZL 2010 2 0569506.1 utility model
    9 Dynamic cylinder pressing device Patent No.:ZL 2011 2 0015073.X utility model

     

    Features:

    1. The nitrogen purity can be adjusted from 95%-99.99%. The nitrogen gas is dry and its dew point is low, these help to preserve the food.

    2. The machine features excellent cost effectiveness and fast capital payoff.

    3. Its exterior is concise and small, so is to be conveniently cleaned and meet the high cleanliness requirement of the food industry.

    4. The product is made of high quality equipments and its skillfully process makes itself durable in use.

    After Service:

     
    1) Debugging

     Nitrogen generator is a simple machine, many customers can debugging themselves according to our drawing and operation manual.  

    And if you require our technica person come to your factory to guide debugging,it's also be ok.We have a after service team. They can train your operating team in your factory.
     

    2) Spare Parts Service

    We will supply spare parts for 1 year free.

    3) Maintenance 

    All the details you can follow our operation manual ,and if can't solve problem, please contact our after service department,they will help to solve your problem.



    Packing&Loading:

    Nitrogen Complete System for furnace Heating Treatment

     

    Nitrogen complete system for furance heating treatment
     

    1.PSA is a kind of advanced gas separation technology, It in today's world of the gas supply has irreplaceable.


    About Adsorbent 

     

    Adsorbent is a PSA central part of nitrogen making equipment. Generally, PSA nitrogen making the equipment selection is carbon molecular sieve, It traps the oxygen in air, carbon dioxide, water, but the nitrogen can't be adsorption.

     

    Pressure Swing Adsorption Principle 

     

    In the case of adsorption equilibrium, Any kind of absorbent adsorption in the same gas, gas pressure is higher, the greater the amount of the absorbent suck; Conversely, the lower the pressure, the adsorption quantity of the greater the amount the smaller suck. 



    Nitrogen Complete System for furnace Heating Treatment



     

     

    As mentioned above, in the air pressure increases, molecular sieve adsorption of carbon oxygen, carbon dioxide and water. When the pressure to the atmospheric pressure, Carbon molecular sieve to oxygen, carbon dioxide and water adsorption capacity is very small

     

    PSA equipment is mainly composed of A and B two molecular sieve adsorption tower with carbon and control systems. When compressed air (pressure is commonly 0.8 Mpa) from next to first through A tower, Oxygen, carbon dioxide and water be carbon by molecular sieve adsorption, but the nitrogen is through out from the top. When A molecular sieve adsorption tower saturated and then it switch to B tower above of adsorption process and at the same time A tower to regenerate A molecular sieve. The so-called renewable, Adsorption tower is the atmosphere to vent to quickly reduce pressure to atmospheric pressure, make the molecular sieve adsorption of oxygen, carbon dioxide and water in from molecular sieve to release.

     
    2. Compressed air clarification system

    Compressed air pass through 9 grade filters,then pass through cooling type dryer.let the compressed air cooling,let the vapour in the air condensation into water,along with dust,oil drain out the machine.It's better to put the cooling dryer in the compressed room.

    After the cooling dryer is the filters,there are two group filters,one is 7 grade main pipeline filters,another is 5 grade high quality oil removing filter.7 grade main pipeline filter precision is 1um,filter out 1um and larger solid state and liquid particle,vestigital oil content 1ppm w/w.5 grade high quality oil removing filter filtrate precision 0.01um,remove 0.01um and larger solid state and liquid particle, 99.9999+% oil,the rest oil content 0.001 ppm w/w. Compressed air quality can reach 1 class according to ISO8573.1. Such clean and dry compressed air can inlet active carbon filter,air buffer tank then inlet nitrogen generator part,after PSA device make out the nitrogen purity ≥99%.

     
    3. Pressure Swing Adsorption Nitrogen making system
    Pressure swing adsorption (PSA) is an advanced gas separate technique,it is widely used in gas supply field in the world.
    3 .1  Adsorbing material
    Adsorbing material is the center part of PSA nitrogen generator,Normally use the the Carbon Molecular Sieve,it can adsorb the oxygen,CO2,water in the air,but can't adsorb the nitrogen..
    3.2  PSA principal 
    Because O2 and N2 these two gas molecule have diffusion rate difference on the molecule sieve surface,O2 smaller diameter can diffuse faster,most of them inlet micropore of CMS,the large diameter N2 diffuse slowly,less of them can inlet ,use this adsorption difference come true O2 and N2 separate.

    Nitrogen Complete System for furnace Heating Treatment

    Normal purity N2 generator main parts.

     

    Description Type Quantity Remarks
    PSA adsorption tower Professional design

    2 pieces

    /10kg

    Jiangyin Shuangqiu
    CMS MSC-3KT-172 1320kg Japan Takeda/Wutian
    Vortex airflow Professional design 2 pieces Technical Carbotech from Germany
    Self complement compact device Professional design 2sets Jiangyin Tongyue
    single unit processing part / 1 set SMC-Japan
    Sample pressure reduce valve / 1 piece SMC-Japan
    Direct current 24V power / 1 set Taiwan-Mingwei

     
    Pneumatic valves

    DN80 5 pieces Burkert Germany,approve
    DN40 4 pieces
    DN15 1 pieces
    Magnetic valve 4V210-24V 10 pieces Taiwan Airtac
    Metal flow meter LZZ-40 1 piece Changzhou Shuanghuan
    Control system TPC7062K 1set (color touch screen )Kunlun Tongtai
    Muffler TY-300X 1 set Jiangyin Tongyue
    Pipe valve system bprofessional produce 1 set Jiangyin Tongyue
    PLC controller S7-200 1 set Siemens Germany
    Nitrogen analyzer P860-3N 1 set Shanghai Changai

     

    serial number Patent No. Patent No.( Accept No.) patent families
    1 PSA highly efficient starting device Patent No.:ZL 2010 2 0139342.9 utility model
    2 Automatic control system of nitrogen generator with frequency conversion Patent No.:ZL 2012 2 0408277.4 utility model
    3 Exhaust gas recycling and utilization device Patent No.:ZL 2013 2 0867590.9 utility model
    4 Automatic control device for nitrogen purity Patent No.:ZL 2013 2 0867632.9 utility model
    5 PSA constant pressure constant regeneration system Patent No.:ZL 2010 2 0139343.3 utility model
    6 PSA cyclone umbrella type honeycomb air flow diffusion device Patent No.:ZL 2013 2 0139344.8 utility model
    7 PSA low decibel silencer Patent No.:ZL 2013 209 39345.2 utility model
    8 Top gathering fountain type gas collecting device Patent No.:ZL 2010 2 0569506.1 utility model
    9 Dynamic cylinder pressing device Patent No.:ZL 2011 2 0015073.X utility model

     

    Features:

    1. The nitrogen purity can be adjusted from 95%-99.99%. The nitrogen gas is dry and its dew point is low, these help to preserve the food.

    2. The machine features excellent cost effectiveness and fast capital payoff.

    3. Its exterior is concise and small, so is to be conveniently cleaned and meet the high cleanliness requirement of the food industry.

    4. The product is made of high quality equipments and its skillfully process makes itself durable in use.

    After Service:

     
    1) Debugging

     Nitrogen generator is a simple machine, many customers can debugging themselves according to our drawing and operation manual.  

    And if you require our technica person come to your factory to guide debugging,it's also be ok.We have a after service team. They can train your operating team in your factory.
     

    2) Spare Parts Service

    We will supply spare parts for 1 year free.

    3) Maintenance 

    All the details you can follow our operation manual ,and if can't solve problem, please contact our after service department,they will help to solve your problem.



    Packing&Loading:

    Nitrogen Complete System for furnace Heating Treatment

     

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