Technological innovation promotes the advantages of transformation and upgrading of CNC industry

Shanxi Jiecheng CNC Equipment Co., Ltd. is one of the high-precision integrated, opto-liquid integrated CNC equipment and automated production line manufacturing project. The project has opened up the province and even the whole country by virtue of technological innovation to promote the transformation and upgrading of the CNC industry. The new situation of equipment manufacturing has filled a number of technical gaps in the field of high-end CNC machine tools in Shanxi Province. It is a model for industrial transformation in Changzhi County and an important piece in the development pattern. In November 2013, the project was successfully completed and entered the trial operation.

Ma Tianrong, secretary of the Changzhi Municipal Party Committee, fully affirmed the project during the investigation of Changzhi County. He believed that this is a high-end manufacturing industry and the market prospect is very good. After the completion, the industrial chain of Changzhi County Science, Industry and Trade Industrial Park will be further improved, and the operating cost of the park will be reduced.

Identify the pulse of the market and fill the gaps in the country

The equipment manufacturing industry is the fundamental means to adjust the industrial structure's optimization, upgrading and sustainable development. CNC machine tools, as the working machine of the equipment manufacturing industry and other industries, determine the equipment level of each industry to some extent. Therefore, it is imperative to take a new road to industrialization, to take up blank projects, improve process technology, and improve the overall level of equipment manufacturing.

At present, there are many domestic enterprises producing CNC shearing machines, such as Shanghai Punching and Cutting Machine Tool Factory, Jiangsu Yawei Machine Tool Co., Ltd., Jiangsu Yangli Group Co., Ltd., etc. They are the leaders in the industry and produce domestic brands. Although it has a certain degree of high speed, high precision, processing composite, and full automation, most of them cannot integrate forging, arranging, unwinding, feeding, flattening, vertical cutting, slitting, and winding. Competitiveness is far less than imported products.

Shanxi Jiecheng CNC Equipment Co., Ltd. has cooperated with Jinan Jiecheng CNC Equipment Co., Ltd. to introduce high-precision integrated, opto-liquid integrated CNC equipment and automated production line manufacturing projects. The automated production line is used in sheet metal forming and molding industry. It is an important processing equipment in the metal forming process. The product has the characteristics of high integration and high automation, which can realize fully automatic processing of various sizes of plates from feeding, cutting, slitting and winding, which greatly improves production efficiency and material utilization.

Niu Chunbo, general manager of the company, said that they will further improve the internal management system, improve the quality control system, improve the information management level of the enterprise, and strive to determine the production planning, process equipment and equipment maintenance, from raw materials to finished products. Everyway is under the careful supervision. The inspectors are divided into inspection, inspection and final inspection to ensure that each product is delivered to dealers and users with high quality and high standards.

Positioning high-end, speeding up project production and achieving efficiency

Into the production workshop, CNC machine tools are placed neatly on one side, and the operators on the other side are nervously debugging the equipment. Niu Chunbo pointed to the mechanical equipment that is in operation. We can produce cross-cutting and slitting and cutting production lines for sheet metal at the same time, and can cut and slit different lengths of sheets at the same time, which has the domestic leading level; production of automatic bending production lines such as automobile girders, Mainly for transportation, electric power, steel structure and other industries; autonomous automated production lines produce high-speed rail and other components of similar component components. These products can be widely used in many fields such as automobiles, home appliances, machinery manufacturing, aviation, metallurgy, and electric power.

Niu Chunbo told reporters that the project was divided into two phases. The first phase of the project started construction in June last year. Now the former main project has been completed, and the ordered production and processing equipment has been completed and is in the stage of installation and commissioning. In the second phase of the project, the longitudinal beaming of the automobile longitudinal beam punching production line project, the numerical control flexible punching and hydraulic punching of the cold-formed automobile longitudinal beam. The production line is designed and manufactured for the longitudinal beam and reinforcement beam of the new trucks in the automotive industry. It solves the problem of flexibility required for the production of trucks. It requires only a small force to reach different longitudinal beams and reinforced beams. Molding needs. After the project is fully put into production, it can annually produce 100 production lines of CNC equipment and 600 sets of high-end CNC punching machines. The annual sales will be 3 billion yuan and the profit will be 500 million yuan. Niu Chunbo added that the more valuable point of the project is that they can effectively connect with the surrounding equipment manufacturing enterprises, such as successful vehicles in the park, through the use of U-shaped slotted longitudinal beam plate automatic positioning, full line automatic operation, especially suitable Automated mass production of ventral punching of U-shaped slotted automotive longitudinal beams.

In addition, in order to make the product cost-effective, the company will introduce a fully automatic horizontal machining center. In addition to the high-speed, high-precision, high-strength and automation features of foreign machining centers, it can also be equipped with dual spindles. Double-spindle linkage processing, the processing rate is greatly improved, and the table can be rotated 360 degrees in a horizontal direction and 360 degrees in the direction of the X-axis to realize the processing of the universal body.

Expand industry space and challenge the highest end of the industry

With the rapid development, high-speed, high-precision, composite, intelligent, open, parallel-driven, networked, green, etc., has become the trend and direction of the development of CNC machine tools. Shanxi Jiecheng CNC Co., Ltd. is supported by advanced R&D, design and production technology to continuously improve the applicability of development products and expand the development space of CNC industry. In the product positioning, we have advanced varieties, wide application range, high quality and high-grade, effectively docking the market, and strive to improve the comprehensive service capability of the enterprise, realize the numerical control machine tool from low-end to high-end, from primary product processing to high-precision product manufacturing. The transformation.

Niu Chunbo told the reporter about the design of a track bridge connector. This is a product that we have processed and manufactured in cooperation with China Railway Design Institute. It is made of cast steel and has good shock absorption performance and high compression resistance. At present, the design and manufacture of this product are being further improved.

In accordance with the requirements of high-tech, high-performance and high-quality development, the company received orders from many provinces and cities and obtained a “passport” recognized by the domestic market. “Our high-speed cross-cutting equipment can cut up to 35 pieces per minute. The aluminum plate and special motor 矽 steel strip production line of strip slitting equipment has a thinnest path of 0.2 mm and a maximum of 38 pieces, and the surface of the aluminum plate is guaranteed to be free of scratches. ."

“The silicon steel sheet rolling shear unit is not only accurate and efficient, but also has a quick and convenient adjustment of the shear width.”

“CNC turret punching equipment belongs to the advanced precision equipment of forging industry. It is a product integrating machine, electricity, liquid and gas. It is used for processing all kinds of thin metal parts. It can automatically complete a variety of complex holes and shallow drawing at one time. Molding processing."

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For the equipment products produced by Shanxi Jiecheng CNC Co., Ltd., Niu Chunbo detailed their technological advantages. To perfect the strength and ability that each industry needs to match, Shanxi Jiecheng CNC Co., Ltd. is striving to accumulate the strength of the enterprise in technological innovation and prepare for the future strategic goals.