Company Profile:
Dongguan Newtopp Electrical Machinery Co., Ltd. is a professional enterprise specializing in wire and cable equipment R&D, design, and manufacturing. Located in the manufacturing center of Humen Town, Dongguan City, the company continuously improves its production technical level and enhances its R&D capabilities, making the process and performance of wire and cable gradually perfect and excellent. As a member of the industry, it maintains an advanced level in the cable equipment business line, enjoying high reputation from customers and professional visitors. Dongguan Newtopp Electrical Machinery Co., Ltd. is a National High-Tech Enterprise, having passed the ISO9001 and ISO14001 certificates as well. The domestic market is mature for Dongguan Newtopp Electrical Machinery Co., Ltd., with many famous customers cooperating with this company, such as Copartner, Linoya, Tronixin, TTGC, Best, LTK, Desan, Broad, APBG, Maxcable, Ce-link, Choseal, Nistar, Taiyo, etc. Additionally, the company has developed the international market, collaborating with countries like Turkey, Korea, Vietnam, Italy, Malaysia, India, and others.
NO.1 Power Cable, Building Wire Production Process (300-800 high speed bunching machine - 70-120mm insulation extruder - Cantilever single twisting machine - 120-150mm jacket sheath extruder) as below:
A. 300-800 high speed bunching machine (1.5 square milimeter-16 square milimeter)
Equipment models: XJ-300A, XJ-500A, XJ-630A, XJ-800A
Twisting usage: Applied to the twisting of above seven pcs of bare copper wires, tinned wires, silver jacketed wires, and enameled wires, double twisting for core wires.
Single wire dia (mm): φ0.08~φ0.28, φ0.10~φ0.64, φ0.15~φ1.04, φ0.2~φ1.7
Stranding section area (square milimeter): 0.035~0.45 square milimeter, 0.05~2.5mm², 0.5~6mm², 1.0~16mm²
Core wire single wire dia: φ0.25~φ0.8mm, φ0.75~φ1.5mm, φ1.0~φ3.0mm, φ1.0~φ4.0mm
Core wire stranding outer dia: φ0.5~φ1.6mm, φ1.5~φ3.0mm, φ2.0~φ6.0mm, φ2.0~φ8.0mm
Pitch (mm): 4.5-17.5 (10 kinds), 5.82-53.73 (34 kinds), 11.48-100 (36 kinds), 19.8-200 (30 kinds)
Direction of lay: Optional for right or left
Outer dia* bore* outer width: φ300*φ30*160, Φ400*φ56*300/φ500*φ70*320, φ630*φ80*360, φ800*φ80*600
Max rotating speed: 3000 (6000/twist), 2200 (4400/twist), 1600 (3200/twist), 1200 (2400/twist)
Main motor power: 3.7KW, 5.5KW, 7.5KW, 11KW
Inverter power: 3.7KW, 5.5KW, 7.5KW, 11KW
Tension control method: (Mechanism friction)
Protection: Machine will automatically brake when wire inside and outside is broken, the machine will automatically stop when the preset length is arrived.
Brake mode: Electromagnetic brake
Traversing method: Rolling ring drive units, winding pitch and breadth are adjustable
Operation mode: Push-button control
Dimension (L*W*H): 2300*1000*1150, 2800*1280*1300, 3280*1600*1600, 3600*1850*180
B. 70-120mm insulation extruder
Equipment model: XJ-70, XJ-80, XJ-90, XJ-120
Usage: Power Wire/Computer Wire/Building Wire/Data Wire/High Frequency Wire Insulation/Jacket Sheath Extrusion
Wire specification: 1.5-12mm, 2-20mm, 3-25mm, 10-50mm
Extrusion material: PVC/SRPVC/LHNF/PE/PP/PU etc
Screw parameter: L/D ratio: 26:1, compression ratio: 2.7-3.2, Screw material: 38CrMoAIA, Vacuum heating treatment, Surface Grinding Polishing chromium plating
Temperature control segments (body+head): 5+3, 5+3, 6+3, 6+3
Power: 40HP, 50HP, 60HP, 100HP
The highest output: 140KG/H, 180KG/H, 240KG/H, 360KG/H
The highest wire speed: 400M/min, 300M/min, 250M/min, 180m/min
Movable water tank: Extension type movable tank, movable length is 300mm, over length 1.5m with single segment water dryer. Or as requirement
Length of U type cooling tank: 7.5M, 7.5M, 10M, 15M
Accumulate wheel parameter (11+10 grooves): 250, 300, 400, 500
Capstan power: 5HP, 7.5HP, 7.5HP, 15HP
Pay off type: How may shafts, active with motor and passive without motor just as request
Take up Type: As request
C. Cantilever Single Twisting Machine
Equipment model: XJ-630, XJ-800, XJ-1000, XJ1250
Usage: Power cable, computer cable, building cable, data/high frequency cable multi group twisting
Wire specification: 0.6-3.0mm, 0.6-5.0mm, 1.0-8mm, 3-10mm
Twisted OD: 15mm, 20mm, 25mm, 30mm
Pitch range: Set pitch on touch screen: 20-250mm. PLC control, pitch is stable when it is accelerate and decelerate
Rotate speed: MAX900RPM, MAX800RPM, MAX600RPM, MAX400RPM
Power (Motor+ differential mechanism): 15HP, 20HP, 25HP, 40HP
Taping type: Single-head horizontal type high speed centering taping device + double head longitudinal taping device
Taping tension: Adopt Magnetic Clutch + PLC automatic calculation. Taping tension keep constant from start to the end, need not adjustment.
Take up: Movable shaft type take up, No damage during the traversing process, traversing space and distance can be set freely according to the wire specification
D. 120-150mm Jacket Sheath Extruder (bigger machine can be made also)
Equipment model: XJ120, XJ150
Pay off type: Big shaft
Bobbin size: 1600-2000, 2500-3150
Screw diameter: 120, 150
L/D of screw: 26:1, 26:1
Extrusion capacity: 360kg/h, 600kg/h
Power: 100HP, 150HP
Wire specification: 10-50mm, 60-120mm
Cooling tank: Single layer U type
Capstan power: 15HP, 20HP
Highest wire speed: 180m/min, 100m/min
Take up type: Big shaft
NO.2 Lan Cable CAT5, CAT5E, CAT6, CAT6A, CAT7 Production Process (50+35 core wire extruder - Core wire pair twisting - Total twisting machine - Jacket sheath extruder machine - Coiling machine) as below:
A. 50+35 core wire extruder
Extruder material: PVC/PE/SRPVC
Wire specification: AWG30-AWG24, 0.8-2.8
The highest wire speed: 1000m/min Semi-auto take up (depends on wire dia)
Use for high-speed insulation extrusion for PVC/PE/secondary colour wire and Lan cable (CAT5, CAT5E, CAT6, CAT6A, CAT7) insulation extruder
Operating Direction: Left or right is allowed (For example: if the take up direction is right, it will call "right hand machine" when face electric box.)
Dosage of air-pressure: 18m³/Hr
Screw parameter: L/D ratio: 26:1, compression ratio: 2.7-3.2, Screw material: 38CrMoAIA, Vacuum heating treatment, Surface Grinding Polishing chromium plating
Pay off type: as request
Take up type: as request
Centre-height: 1000mm
ø50mm extruder host + 35mm stripping extruder
Voltage: Three-phase 410V-450 50HZ or as request
B. Core wire pair twisting
Type A pair twisting machine: XJ-500B double twisting machine with active pay off for CAT5/CAT5E cable
Equipment models: XJ-500B double twisting machine
Twisting usage: It apply for CAT5/CAT5E core wire pair twisting
The max.size of wire-receiving bobbin (outer diameter×total length): φ500×314
Max core wire diameter: Φ0.5-1.2mm
Lay pitch (mm): 5.8~ 54.53 (can adjustable by customer's need)
Direction of intertwist: "S" for left, "Z" for right
Rotation speed of intertwist bow (r/min): 2500RPM (5000 twist)
Material of intertwist bow: spring steel belt
Motor: 4KW, frequency-envarying speed control
Wire-receiving stretch force structure: Magnetic power clutch
The up-and-down structure of wire-receiving wheel: manual or electrical-hydraulic type
Electrical control type: PLC
Electrical control operation interface: standard electric accessories
Machine outside shape size (mm): 2560×1350×1400
Net weight of machine (kg): 2000
Main bearing: Nsk
Pay off: Active pay off with motors, double shafts without back-twist
Type B pair twisting machine: XJ-500C triple twisting machine for CAT5/CAT5E/cat6 cable
Equipment model: Triple twisting machine XJ-500C
Usage: Lan cable cat5, cat5e, cat6
Rotation speed: Max2000 RPM (6000 twist)
Wire specification diameter: 0.8-1.7mm
Finished OD: 1.5-3.5mm
Twisting pitch: 5-50mm, adjustable
Pitch tolerance: ±2%
Pitch setting: Servo electronic pitch, direct set on the touch screen
Backtwisting rate: 0-100%
Twisting direction: S/Z
Tension range: 0.6-3KG
Tnesion display: Digital tension displayer
Pay off & take up tension: Stable active rail tension
Pay off & take up bobbin diameter: 500mm
Twist bow motor: 10HP motor with frequency converter
Take up motor: 1/2HP gear motor driving with frequency converter
Triple pitches design, 1.5 times speed than traditional double twisting machine when it is with 33% back twisting rate
Servo electronic pitch, touch screen setting, PLC controller, accuracy within ±2%
Active take up, tension stable from empty to full reel
Type C pair twisting machine: XJ-500D active back twist pay off + XJ-500B double twisting machine
Equipment Model: XJ-500D active back twist pay off, XJ-500B double twisting machine
Max rotate speed: 1000RPM, 2500RPM/MAX
Wire diameter: 0.4-1.5mm, 3.1mm
Pay off bobbin diameter: 500mm
Tension range: 1-20N
Pay off speed: 0-120M/min
Back tiwst rate: 0-50%
Back tiwst driving motor: 4KW
Pay off motor: 0.75KW
Lift bobbin motor: 0.75KW
Usage: Apply for Lan cable specially, such as CAT5/CAT5E/CAT6/CAT6A/CAT7 and so on data cable back twist and pair twisting
Feature: Back twist before pair twisting and reduce wire damaged during twisting process, XJ-500D active back twist pay off and XJ-500B double shafts pair twisting machine are linkage working
C. Total twisting machine: XJ-630-1250mm Cantilever type single twisting machine
Equipment model: XJ-630, XJ-800, XJ-1000, XJ1250
Usage: Power cable, computer cable, building cable, data/high frequency cable/Lan cable cat5, cat6, cat7 multi group twisting
Wire specification: 0.6-3.0mm, 0.6-5.0mm, 1.0-8mm, 3-10mm
Twisted OD: 15mm, 20mm, 25mm, 30mm
Pitch range: Set pitch on touch screen: 20-250mm. PLC control, pitch is stable when it is accelerate and decelerate
Rotate speed: MAX900RPM, MAX800RPM, MAX600RPM, MAX400RPM
Power (Motor+ differential mechanism): 15HP, 20HP, 25HP, 40HP
Taping type: Single-head gorizontal type high speed centering taping device + double head longitudinal taping device
Taping tension: Adopt Magnetic Clutch + PLC automatic calculation. Taping tension keep constant from start to the end, need not adjustment.
Take up: Movable shaft type take up, No damage during the traversing process, traversing space and distance can be set freely according to the wire specification
U-UTP do not need taping, but U-FTP/ F-UTP/ S-STP/ F-FTP need taping and the taping machine as below:
Model: 4 longitudinal taping machine for each pair taping, 1 longitudinal taping machine for total/fully taping
Power: Active power taping, 1/2 gear motor + converter, stable tension
Longitudinal aluminum foil tape: Full power put aluminum foil, tension can be adjusted
Suitable material: Aluminum foil tape etc
D. Jacket sheath extruder machine: XJ-70-90mm jacket sheath extruder machine
Equipment model: XJ-70, XJ-80, XJ-90
Usage: Power Wire/ Computer Wire/ Building Wire/ Data Wire/ High Frequency Wire Insulation/ Lan cable Jacket Sheath Extrusion
Wire specification: 1.5-12mm, 2-20mm, 3-25mm
Extrusion material: PVC/SRPVC/LHNF/PE/PP/PU etc
Screw parameter: L/D ratio: 26:1, compression ratio: 2.7-3.2, Screw material: 38CrMoAIA, Vacuum heating treatment, Surface Grinding Polishing chromium plating
Temperature control segments (body+head): 5+3, 5+3, 6+3
Power: 40HP, 50HP, 60HP
The highest output: 140KG/H, 180KG/H, 240KG/H
The highest wire speed: 400M/min, 300M/min, 250M/min
Movable water tank: Extension type movable tank, movable length is 300mm, over length 1.5m with single segment water dryer. Or as requirement
Length of U type cooling tank: 7.5M, 7.5M, 10M
Accumulate wheel parameter (11+10 grooves): 250, 300, 400
Capstan power: 5HP, 7.5HP, 7.5HP
Pay off type: In order to do not stop machine and change the bobbin, it can use 2 shafts active pay off with motor, and equip the accumulator to use
Printer machine: Computer-controlled inkjet machine
Take up Type: As request
E. Coiling machine
Linkage with jacket sheath extruder machine
Lan cable coiling length normally is 1000 feet (305 meter)
Coiling with special shape "8"
More cable production line such as data/high frequency cable USB3.0/3.1, HDMI, DVI, SATA etc, please kindly contact the below information:
Dongguan NewTopp Electric Machinery Co. Ltd
Tel: +86 0769-82653998 / Fax: +86 0769-85340833/85475593
Mob: 008615014812036
Web Site: http://en.newtopp.com/ http://dgnewtopp.en.made-in-china.com
Add: No.286 Huaide Road, Humen town, Dongguan City, Guangdong provinc
We are looking forward to hearing from you, dear friend!
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