XLPE Power Cable Stripping Machine

    Company Profile: Dongguan Newtopp Electrical Machinery Co., Ltd. is a professional enterprise specializing in wire and cable equipment R&D, design, and manufacturing. Located in the manufacturing center of Humen Town, Dongguan City, the company continuously improves its production technical level and enhances its R&D capabilities, making the process and performance of wire and cable gradually perfect and excellent. As a member of the industry, it maintains an advanced level in the cable equipment business line, enjoying high reputation from customers and professional visitors. Dongguan Newtopp Electrical Machinery Co., Ltd. is a National High-Tech Enterprise, having passed the ISO9001 and ISO14001 certificates as well. The domestic market is mature for Dongguan Newtopp Electrical Machinery Co., Ltd., with many famous customers cooperating with this company, such as Copartner, Linoya, Tronixin, TTGC, Best, LTK, Desan, Broad, APBG, Maxcable, Ce-link, Choseal, Nistar, Taiyo, etc. Additionally, the company has developed the international market, collaborating with countries like Turkey, Korea, Vietnam, Italy, Malaysia, India, and others. NO.1 Power Cable, Building Wire Production Process (300-800 high speed bunching machine - 70-120mm insulation extruder - Cantilever single twisting machine - 120-150mm jacket sheath extruder) as below: A. 300-800 high speed bunching machine (1.5 square milimeter-16 square milimeter) Equipment models: XJ-300A, XJ-500A, XJ-630A, XJ-800A Twisting usage: Applied to the twisting of above seven pcs of bare copper wires, tinned wires, silver jacketed wires, and enameled wires, double twisting for core wires. Single wire dia (mm): φ0.08~φ0.28, φ0.10~φ0.64, φ0.15~φ1.04, φ0.2~φ1.7 Stranding section area (square milimeter): 0.035~0.45 square milimeter, 0.05~2.5mm², 0.5~6mm², 1.0~16mm² Core wire single wire dia: φ0.25~φ0.8mm, φ0.75~φ1.5mm, φ1.0~φ3.0mm, φ1.0~φ4.0mm Core wire stranding outer dia: φ0.5~φ1.6mm, φ1.5~φ3.0mm, φ2.0~φ6.0mm, φ2.0~φ8.0mm Pitch (mm): 4.5-17.5 (10 kinds), 5.82-53.73 (34 kinds), 11.48-100 (36 kinds), 19.8-200 (30 kinds) Direction of lay: Optional for right or left Outer dia* bore* outer width: φ300*φ30*160, Φ400*φ56*300/φ500*φ70*320, φ630*φ80*360, φ800*φ80*600 Max rotating speed: 3000 (6000/twist), 2200 (4400/twist), 1600 (3200/twist), 1200 (2400/twist) Main motor power: 3.7KW, 5.5KW, 7.5KW, 11KW Inverter power: 3.7KW, 5.5KW, 7.5KW, 11KW Tension control method: (Mechanism friction) Protection: Machine will automatically brake when wire inside and outside is broken, the machine will automatically stop when the preset length is arrived. Brake mode: Electromagnetic brake Traversing method: Rolling ring drive units, winding pitch and breadth are adjustable Operation mode: Push-button control Dimension (L*W*H): 2300*1000*1150, 2800*1280*1300, 3280*1600*1600, 3600*1850*180 B. 70-120mm insulation extruder Equipment model: XJ-70, XJ-80, XJ-90, XJ-120 Usage: Power Wire/Computer Wire/Building Wire/Data Wire/High Frequency Wire Insulation/Jacket Sheath Extrusion Wire specification: 1.5-12mm, 2-20mm, 3-25mm, 10-50mm Extrusion material: PVC/SRPVC/LHNF/PE/PP/PU etc Screw parameter: L/D ratio: 26:1, compression ratio: 2.7-3.2, Screw material: 38CrMoAIA, Vacuum heating treatment, Surface Grinding Polishing chromium plating Temperature control segments (body+head): 5+3, 5+3, 6+3, 6+3 Power: 40HP, 50HP, 60HP, 100HP The highest output: 140KG/H, 180KG/H, 240KG/H, 360KG/H The highest wire speed: 400M/min, 300M/min, 250M/min, 180m/min Movable water tank: Extension type movable tank, movable length is 300mm, over length 1.5m with single segment water dryer. Or as requirement Length of U type cooling tank: 7.5M, 7.5M, 10M, 15M Accumulate wheel parameter (11+10 grooves): 250, 300, 400, 500 Capstan power: 5HP, 7.5HP, 7.5HP, 15HP Pay off type: How may shafts, active with motor and passive without motor just as request Take up Type: As request C. Cantilever Single Twisting Machine Equipment model: XJ-630, XJ-800, XJ-1000, XJ1250 Usage: Power cable, computer cable, building cable, data/high frequency cable multi group twisting Wire specification: 0.6-3.0mm, 0.6-5.0mm, 1.0-8mm, 3-10mm Twisted OD: 15mm, 20mm, 25mm, 30mm Pitch range: Set pitch on touch screen: 20-250mm. PLC control, pitch is stable when it is accelerate and decelerate Rotate speed: MAX900RPM, MAX800RPM, MAX600RPM, MAX400RPM Power (Motor+ differential mechanism): 15HP, 20HP, 25HP, 40HP Taping type: Single-head horizontal type high speed centering taping device + double head longitudinal taping device Taping tension: Adopt Magnetic Clutch + PLC automatic calculation. Taping tension keep constant from start to the end, need not adjustment. Take up: Movable shaft type take up, No damage during the traversing process, traversing space and distance can be set freely according to the wire specification D. 120-150mm Jacket Sheath Extruder (bigger machine can be made also) Equipment model: XJ120, XJ150 Pay off type: Big shaft Bobbin size: 1600-2000, 2500-3150 Screw diameter: 120, 150 L/D of screw: 26:1, 26:1 Extrusion capacity: 360kg/h, 600kg/h Power: 100HP, 150HP Wire specification: 10-50mm, 60-120mm Cooling tank: Single layer U type Capstan power: 15HP, 20HP Highest wire speed: 180m/min, 100m/min Take up type: Big shaft NO.2 Lan Cable CAT5, CAT5E, CAT6, CAT6A, CAT7 Production Process (50+35 core wire extruder - Core wire pair twisting - Total twisting machine - Jacket sheath extruder machine - Coiling machine) as below: A. 50+35 core wire extruder Extruder material: PVC/PE/SRPVC Wire specification: AWG30-AWG24, 0.8-2.8 The highest wire speed: 1000m/min Semi-auto take up (depends on wire dia) Use for high-speed insulation extrusion for PVC/PE/secondary colour wire and Lan cable (CAT5, CAT5E, CAT6, CAT6A, CAT7) insulation extruder Operating Direction: Left or right is allowed (For example: if the take up direction is right, it will call "right hand machine" when face electric box.) Dosage of air-pressure: 18m³/Hr Screw parameter: L/D ratio: 26:1, compression ratio: 2.7-3.2, Screw material: 38CrMoAIA, Vacuum heating treatment, Surface Grinding Polishing chromium plating Pay off type: as request Take up type: as request Centre-height: 1000mm ø50mm extruder host + 35mm stripping extruder Voltage: Three-phase 410V-450 50HZ or as request B. Core wire pair twisting Type A pair twisting machine: XJ-500B double twisting machine with active pay off for CAT5/CAT5E cable Equipment models: XJ-500B double twisting machine Twisting usage: It apply for CAT5/CAT5E core wire pair twisting The max.size of wire-receiving bobbin (outer diameter×total length): φ500×314 Max core wire diameter: Φ0.5-1.2mm Lay pitch (mm): 5.8~ 54.53 (can adjustable by customer's need) Direction of intertwist: "S" for left, "Z" for right Rotation speed of intertwist bow (r/min): 2500RPM (5000 twist) Material of intertwist bow: spring steel belt Motor: 4KW, frequency-envarying speed control Wire-receiving stretch force structure: Magnetic power clutch The up-and-down structure of wire-receiving wheel: manual or electrical-hydraulic type Electrical control type: PLC Electrical control operation interface: standard electric accessories Machine outside shape size (mm): 2560×1350×1400 Net weight of machine (kg): 2000 Main bearing: Nsk Pay off: Active pay off with motors, double shafts without back-twist Type B pair twisting machine: XJ-500C triple twisting machine for CAT5/CAT5E/cat6 cable Equipment model: Triple twisting machine XJ-500C Usage: Lan cable cat5, cat5e, cat6 Rotation speed: Max2000 RPM (6000 twist) Wire specification diameter: 0.8-1.7mm Finished OD: 1.5-3.5mm Twisting pitch: 5-50mm, adjustable Pitch tolerance: ±2% Pitch setting: Servo electronic pitch, direct set on the touch screen Backtwisting rate: 0-100% Twisting direction: S/Z Tension range: 0.6-3KG Tnesion display: Digital tension displayer Pay off & take up tension: Stable active rail tension Pay off & take up bobbin diameter: 500mm Twist bow motor: 10HP motor with frequency converter Take up motor: 1/2HP gear motor driving with frequency converter Triple pitches design, 1.5 times speed than traditional double twisting machine when it is with 33% back twisting rate Servo electronic pitch, touch screen setting, PLC controller, accuracy within ±2% Active take up, tension stable from empty to full reel Type C pair twisting machine: XJ-500D active back twist pay off + XJ-500B double twisting machine Equipment Model: XJ-500D active back twist pay off, XJ-500B double twisting machine Max rotate speed: 1000RPM, 2500RPM/MAX Wire diameter: 0.4-1.5mm, 3.1mm Pay off bobbin diameter: 500mm Tension range: 1-20N Pay off speed: 0-120M/min Back tiwst rate: 0-50% Back tiwst driving motor: 4KW Pay off motor: 0.75KW Lift bobbin motor: 0.75KW Usage: Apply for Lan cable specially, such as CAT5/CAT5E/CAT6/CAT6A/CAT7 and so on data cable back twist and pair twisting Feature: Back twist before pair twisting and reduce wire damaged during twisting process, XJ-500D active back twist pay off and XJ-500B double shafts pair twisting machine are linkage working C. Total twisting machine: XJ-630-1250mm Cantilever type single twisting machine Equipment model: XJ-630, XJ-800, XJ-1000, XJ1250 Usage: Power cable, computer cable, building cable, data/high frequency cable/Lan cable cat5, cat6, cat7 multi group twisting Wire specification: 0.6-3.0mm, 0.6-5.0mm, 1.0-8mm, 3-10mm Twisted OD: 15mm, 20mm, 25mm, 30mm Pitch range: Set pitch on touch screen: 20-250mm. PLC control, pitch is stable when it is accelerate and decelerate Rotate speed: MAX900RPM, MAX800RPM, MAX600RPM, MAX400RPM Power (Motor+ differential mechanism): 15HP, 20HP, 25HP, 40HP Taping type: Single-head gorizontal type high speed centering taping device + double head longitudinal taping device Taping tension: Adopt Magnetic Clutch + PLC automatic calculation. Taping tension keep constant from start to the end, need not adjustment. Take up: Movable shaft type take up, No damage during the traversing process, traversing space and distance can be set freely according to the wire specification U-UTP do not need taping, but U-FTP/ F-UTP/ S-STP/ F-FTP need taping and the taping machine as below: Model: 4 longitudinal taping machine for each pair taping, 1 longitudinal taping machine for total/fully taping Power: Active power taping, 1/2 gear motor + converter, stable tension Longitudinal aluminum foil tape: Full power put aluminum foil, tension can be adjusted Suitable material: Aluminum foil tape etc D. Jacket sheath extruder machine: XJ-70-90mm jacket sheath extruder machine Equipment model: XJ-70, XJ-80, XJ-90 Usage: Power Wire/ Computer Wire/ Building Wire/ Data Wire/ High Frequency Wire Insulation/ Lan cable Jacket Sheath Extrusion Wire specification: 1.5-12mm, 2-20mm, 3-25mm Extrusion material: PVC/SRPVC/LHNF/PE/PP/PU etc Screw parameter: L/D ratio: 26:1, compression ratio: 2.7-3.2, Screw material: 38CrMoAIA, Vacuum heating treatment, Surface Grinding Polishing chromium plating Temperature control segments (body+head): 5+3, 5+3, 6+3 Power: 40HP, 50HP, 60HP The highest output: 140KG/H, 180KG/H, 240KG/H The highest wire speed: 400M/min, 300M/min, 250M/min Movable water tank: Extension type movable tank, movable length is 300mm, over length 1.5m with single segment water dryer. Or as requirement Length of U type cooling tank: 7.5M, 7.5M, 10M Accumulate wheel parameter (11+10 grooves): 250, 300, 400 Capstan power: 5HP, 7.5HP, 7.5HP Pay off type: In order to do not stop machine and change the bobbin, it can use 2 shafts active pay off with motor, and equip the accumulator to use Printer machine: Computer-controlled inkjet machine Take up Type: As request E. Coiling machine Linkage with jacket sheath extruder machine Lan cable coiling length normally is 1000 feet (305 meter) Coiling with special shape "8" More cable production line such as data/high frequency cable USB3.0/3.1, HDMI, DVI, SATA etc, please kindly contact the below information: Dongguan NewTopp Electric Machinery Co. Ltd Tel: +86 0769-82653998 / Fax: +86 0769-85340833/85475593 Mob: 008615014812036 Web Site: http://en.newtopp.com/ http://dgnewtopp.en.made-in-china.com Add: No.286 Huaide Road, Humen town, Dongguan City, Guangdong provinc We are looking forward to hearing from you, dear friend!

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    • XLPE Power Cable Stripping Machine