In order to enhance the efficiency of mineral processing, reduce operational costs, and improve the recovery rate of concentrate, the mineral magnetic separator incorporates the latest production technologies and advanced research findings in magnetic materials. Through computer-aided simulation design, the separator tank has been optimized for better flow dynamics of magnetic materials, pulp, and slurry. A new magnetic circuit design creates a strong magnetic field gradient in the selected area, increasing the adsorption capacity of magnetic particles. This ensures that energy is concentrated within the medium flow layer, minimizing waste and improving overall performance.
The innovative magnetic circuit design increases the number of magnetic poles in key areas, enhancing the stirring effect and allowing for faster separation of magnetic and non-magnetic materials. As a result, the recovery rate of the concentrate is significantly improved.
**Key Features:**
1. Designed according to different stages of ore selection, including roughing, cleaning, and other magnetic separation processes.
2. Utilizes an advanced magnetic circuit design with uniform magnetic distribution, deep permeability, and high recovery rates. The multi-pole structure enhances the grade of the concentrate.
3. The tank structure is optimized for smooth slurry flow, preventing clogging. Silt discharge mechanisms are located at both ends, making maintenance and cleaning easier.
4. The transmission system is stable and reliable, ensuring long-term trouble-free operation.
During operation, the bucket rod feeds slurry through a pipe into the separator’s even distribution system. The slurry is fully dispersed and evenly distributed along the magnetic plate. As the slurry flows downward on the inclined magnetic plate, ferromagnetic particles are strongly attracted to the iron unloading belt. The motor-driven unloading belt moves in the direction of the magnetic plate, carrying the magnetic material toward the unloading area. Here, water is used to flush out the magnetic particles into the tailings, while the non-magnetic slurry continues flowing down to the concentrate hopper for collection.
**Technical Characteristics:**
- High-performance NdFeB magnets are used for superior magnetic strength.
- A unique planar magnetic circuit design ensures a more rational magnetic field.
- A poly-magnetic composite system with multiple magnetic poles provides a strong magnetic field.
- A large effective magnetic area allows for longer retention time and better separation efficiency.
- Combines principles of fluid mechanics, magnetism, and mechanical engineering for optimal performance.
- Adjustable magnetic plate angle accommodates different types of materials.
- Equipped with a uniform feeding device and automatic cleaning of magnetic adsorption.
- Customizable according to user requirements and easy to disassemble.
- Low energy consumption and simple maintenance.
**Applications:**
This wet high gradient flat plate magnetic separator is ideal for iron removal and purification, especially for non-metallic minerals such as quartz sand and potash feldspar processed using wet methods. It also performs well with weakly magnetic minerals like hematite, limonite, siderite, and manganese ore, offering excellent separation results for tantalum and niobium ores.
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